Process & Technology Infographic
Full technical schematic, unit operations, and process architecture.
Comprehensive Plant Engineering & Technology Architecture
MAHIJA operates a dedicated DSIR-approved analytical laboratory and continuous pilot testing plants. We offer full-spectrum feedstock characterization (Gas Chromatography, Karl Fischer, Rancimat, Inductively Coupled Plasma ICP, and automatic titrators) to evaluate customer-supplied waste oils, seeds, and biomass. We simulate reaction kinetics, optimize enzyme/catalyst dosing, and provide guaranteed performance figures before full-scale CAPEX deployment.
Key Process Stages & Methodology
Integrated continuous engineering flow from raw feedstock preparation to final finished product output.
Feedstock Assay & Quality Profiling
Free Fatty Acids, Iodine Value, Phospholipids, Moisture, Sulfur, and Fatty Acid Methyl Ester (FAME) analysis.
Reaction Kinetics Optimization
Bench-scale automated glass reactors testing chemical, enzymatic, and thermal conversion parameters.
Continuous Pilot Plant Demonstration
50 kg/hr pilot extraction, refining, and esterification skid producing commercial-grade test samples.
Scale-Up & Process Guarantee DPR
Mathematical scaling to commercial capacity with mass-energy balance guarantees.
Engineered System Capabilities
Design Specifications & Performance Guarantees
| Parameter / Metric | Engineering Benchmark & Value |
|---|---|
| Lab Certification | DSIR Approved & ISO 17025 Compliant Testing Protocols |
| Instrument Suite | Agilent GC-MS, Metrohm Karl Fischer, Rancimat, FTIR Spectrophotometer |
| Pilot Skid Capacity | 50 kg/batch to 2 TPD continuous pilot testing |
| Turnaround Time | 48–72 hours for initial feedstock feasibility report |
Compatible Feedstocks & Industrial Outputs
Inquire Sizing & Feasibility
Get custom mass-energy balance, civil layout, and DPR estimates.
Explore All 9 Turnkey Engineering Facilities
Solvent Extraction Systems & Technology
Complete turnkey solvent extraction plants engineered for maximum oil recovery with minimum solvent loss and lowest utility consumption.
Chemical & Edible Oil Refining Plants
Multi-feedstock continuous and batch refining lines for vegetable, seed, and tree-borne oils delivering exceptional clarity and minimal oil loss.
Oleochemical Engineering & Processing
Advanced high-pressure thermal splitting and distillation technologies converting natural fats and oils into high-purity fatty acids and refined glycerin.
Fat Modification & Fractionation Plants
Specialized plants for tailoring fat properties and fatty acid compositions to produce trans-free specialty fats, olein, stearin, and structured lipids.
Specialty Fats & Value-Added Processing
Engineered systems for the production of high-margin value-added derivatives from refining gums, fats, and confectionery lipid bases.
Turnkey Biodiesel Manufacturing Plants
State-of-the-art B100 biodiesel plants capable of processing high-FFA feedstocks, Used Cooking Oil, animal fats, and acid oils with >98% yield.
Bioethanol & Compressed Biogas (CBG) Plants
Turnkey grain-based distilleries with zero liquid discharge (ZLD), molecular sieve dehydration (MSDH), and CSTR anaerobic digester systems.
Custom-Engineered & Tailor-Made Equipment
In-house fabrication facilities certified for ASME, TEMA, and IS code compliance, manufacturing critical process equipment and skids.
In-House R&D & Pilot-Scale Validation
Dedicated research laboratories and pilot plant facilities to analyze customer feedstocks, validate custom process parameters, and optimize product yields.