Why Choose Us

Why Businesses Trust MAHIJA

A single-window solution provider — from product supply to complete turnkey plant delivery.

Multi-Feedstock Technology

Our biodiesel plants accept vegetable oils, UCO, palm, jatropha, animal fats — >98% methyl ester yield guaranteed with our two-stage transesterification process.

PLC-SCADA Automation

All plants configurable with full automation — real-time monitoring, automated dosing, alarm management, and remote access for reduced operator dependency.

ISO 9001:2015 Certified

Every product batch and every plant is backed by our ISO 9001:2015 certified quality management — consistent specs, traceable processes, verifiable performance.

Complete Turnkey Delivery

Site survey, civil design, equipment fabrication, installation, commissioning, and operator training — all under one roof. No third-party coordination needed.

Pan-India Presence

4 manufacturing units across Ahmedabad, Varanasi, Balasinor, and Dholpur — ensuring efficient logistics and fast delivery to clients anywhere in India.

After-Sales AMC & Support

Post-commissioning support, Annual Maintenance Contracts, spare parts supply, and operator retraining — ensuring your plant runs at peak efficiency long after handover.

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ISO-Certified & DSIR-Approved Global Engineering

Our Turnkey Plant Manufacturing & Engineering Facilities

MAHIJA operates ISO-certified and DSIR-approved manufacturing facilities to deliver turnkey plants for extraction, edible oil refining, oleochemicals, bioethanol, and biodiesel. We design, fabricate, and commission high-efficiency processing plants that meet strict international quality and safety standards across global markets.

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Solvent Extraction Systems & Technology

High-Yield Oilseed & Biomass Extraction

Complete turnkey solvent extraction plants engineered for maximum oil recovery with minimum solvent loss and lowest utility consumption.

Seed Preparatory, Cleaning, Cracking & Flaking
Continuous Loop / Rotocel Hexane Extractor
DTDC (Desolventizer Toaster Dryer Cooler)
Multi-Stage Miscella Distillation & Vent Recovery

Capacities: 50 – 2,000 TPD Extraction

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Chemical & Edible Oil Refining Plants

Continuous Physical & Chemical Refining

Multi-feedstock continuous and batch refining lines for vegetable, seed, and tree-borne oils delivering exceptional clarity and minimal oil loss.

High-Shear Chemical Neutralization (<0.8% loss)
Deep Water / Enzymatic / Acid Degumming (<20 ppm P)
Continuous Bleaching with Automated Earth Dosing
High-Vacuum Structured Packing Deodorization

Capacities: 10 – 1,000 TPD Refining

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Oleochemical Engineering & Processing

Fat Splitting & Glycerin Refining

Advanced high-pressure thermal splitting and distillation technologies converting natural fats and oils into high-purity fatty acids and refined glycerin.

High-Pressure Continuous Fat Splitting (55–60 bar)
Sweet Water Multi-Effect Evaporation & Concentration
Pharma-Grade Glycerin Distillation (99.7% IP/USP)
Fatty Acid Fractional Distillation Columns

Capacities: 20 – 500 TPD Oleochemicals

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Fat Modification & Fractionation Plants

Inter-Esterification & Dry Fractionation

Specialized plants for tailoring fat properties and fatty acid compositions to produce trans-free specialty fats, olein, stearin, and structured lipids.

Enzymatic & Chemical Inter-Esterification Systems
Multi-Stage Dry Fractionation with Membrane Presses
Dead-End Loop Hydrogenation Reactors
Medium Chain Triglyceride (MCT) Synthesis Lines

Capacities: 10 – 300 TPD Fat Modification

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Specialty Fats & Value-Added Processing

Lecithin, CBS/CBE & Shortening

Engineered systems for the production of high-margin value-added derivatives from refining gums, fats, and confectionery lipid bases.

Food-Grade Soya & Sunflower Lecithin Drying Plants
Cocoa Butter Substitutes (CBS) & Equivalents (CBE)
Continuous Margarine & Bakery Shortening Lines
GMS & GMO Emulsifier Processing Plants

Capacities: 5 – 100 TPD Value-Added

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Turnkey Biodiesel Manufacturing Plants

Multi-Feedstock B100 Plants (IS 15607)

State-of-the-art B100 biodiesel plants capable of processing high-FFA feedstocks, Used Cooking Oil, animal fats, and acid oils with >98% yield.

Acid Pre-Esterification for High FFA Feedstocks
Two-Stage Continuous Transesterification Reactors
Vacuum Methanol Rectification (>99.9% Recovery)
Centrifugal Separation & Dry Resin Polishing

Capacities: 2 – 500 TPD (10–50 KLPD) Biofuels

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Bioethanol & Compressed Biogas (CBG) Plants

Grain Bioethanol (10–100 KLPD) & Bio-CNG (1–6 TPD)

Turnkey grain-based distilleries with zero liquid discharge (ZLD), molecular sieve dehydration (MSDH), and CSTR anaerobic digester systems.

Multi-Pressure Distillation + MSDH (≥99.6% v/v)
Integrated DDGS Decantation, Evaporation & Drying
CSTR Anaerobic Digestion with Membrane Upgradation
Solid FOM & Liquid LFOM Bio-Fertilizer Recovery

Ethanol: 10–100 KLPD | CBG: 1–6 TPD Renewable Gas & Fuel

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Custom-Engineered & Tailor-Made Equipment

Heavy Fabrication & Process Vessels

In-house fabrication facilities certified for ASME, TEMA, and IS code compliance, manufacturing critical process equipment and skids.

High-Vacuum Distillation Columns & Structured Packing
Falling Film & Forced Circulation Evaporators
Shell & Tube Heat Exchangers, Condensers & Economizers
High-Shear Chemical Dispersers & Continuous Mixers

MOC: SS304 / SS316L / Carbon Steel Fabrication

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In-House R&D & Pilot-Scale Validation

DSIR-Approved Analytical Laboratory

Dedicated research laboratories and pilot plant facilities to analyze customer feedstocks, validate custom process parameters, and optimize product yields.

Comprehensive Feedstock Characterization (FFA, GC, IV)
Bench-Scale Reaction & Distillation Modeling
Continuous Pilot Plant Validation & Sample Generation
Process Guarantee Verification Before Plant Handover

Standards: BIS / ASTM / ISO 17025 R&D Validation

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Complete EPC & Turnkey Delivery

Need Detailed DPR Specifications or Feasibility Analysis?

Review detailed process flow diagrams (PFDs), mass-energy balances, technical guarantees, and turnkey plant project engineering.

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Our Ecosystem

Industrial Solutions & Strategic Reach

An end-to-end bioenergy ecosystem — from diverse feedstock sourcing and advanced plant engineering to national distribution networks.

01 . Raw Materials

Multi-Feedstock Supply Chain

MAHIJA utilizes diverse, sustainable waste and residue oils as feedstock for high-quality biofuel production. We ensure resource efficiency and environmental responsibility through structured sourcing networks across India.

Used Cooking Oil (UCO)

Vegetable Oil Residues

Acid Oils & Sludge

Industrial Oil Waste

02 . Engineering

End-to-End Plant EPC

Our integrated Engineering, Procurement, and Construction (EPC) solutions provide a seamless pathway from conceptualization to full plant operation. We manage complex projects to ensure timely, efficient, and sustainable development.

Process Engineering

Equipment Procurement

Civil & Mechanical Const.

Handover & Commissioning

03 . Distribution

Global Strategy & Reliable Reach

MAHIJA leverages its robust logistical networks and strategic partnerships to ensure efficient, reliable distribution. We build and maintain verified offtake networks, optimizing operations for consistent market access.

Pan-India Logistics

Strategic Partnerships

Sustainable Sales Growth

Verified Offtake Networks