Process & Technology Infographic
Full technical schematic, unit operations, and process architecture.
Comprehensive Plant Engineering & Technology Architecture
Our heavy fabrication engineering workshops design and build tailor-made process equipment adhering to ASME Section VIII Div 1, TEMA, and Indian Standards (IS 2825). From 40-meter vacuum distillation columns and multi-effect falling film evaporators to high-pressure splitters, reactors, shell & tube heat exchangers, and skid-mounted chemical dosing units.
Key Process Stages & Methodology
Integrated continuous engineering flow from raw feedstock preparation to final finished product output.
Thermal & Mechanical Design
PV Elite, HTRI, and AutoCAD simulation for code calculation, wind load, and seismic analysis.
Precision Rolling & CNC Plasma Cutting
Heavy plate rolling (up to 40mm thickness) and CNC submerged arc welding (SAW).
Non-Destructive Testing (NDT)
100% X-ray radiography, ultrasonic thickness testing, dye penetrant, and hydrostatic pressure testing up to 100 bar.
Surface Finishing & Skid Integration
Pickling, electro-polishing, cladding, insulation, and complete pre-wired skid packaging.
Engineered System Capabilities
Design Specifications & Performance Guarantees
| Parameter / Metric | Engineering Benchmark & Value |
|---|---|
| Codes & Standards | ASME Sec VIII Div 1, TEMA B/C/R, IS 2825, IBR Certified |
| Fabrication Materials | SS304, SS304L, SS316, SS316L, SS317L, Hastelloy, SA516 Gr 70 Carbon Steel |
| Vessel Sizing | Diameters up to 4.5 meters; Heights up to 45 meters |
| Hydrotest Capabilities | Tested up to 100 bar gauge pressure |
Compatible Feedstocks & Industrial Outputs
Inquire Sizing & Feasibility
Get custom mass-energy balance, civil layout, and DPR estimates.
Explore All 9 Turnkey Engineering Facilities
Solvent Extraction Systems & Technology
Complete turnkey solvent extraction plants engineered for maximum oil recovery with minimum solvent loss and lowest utility consumption.
Chemical & Edible Oil Refining Plants
Multi-feedstock continuous and batch refining lines for vegetable, seed, and tree-borne oils delivering exceptional clarity and minimal oil loss.
Oleochemical Engineering & Processing
Advanced high-pressure thermal splitting and distillation technologies converting natural fats and oils into high-purity fatty acids and refined glycerin.
Fat Modification & Fractionation Plants
Specialized plants for tailoring fat properties and fatty acid compositions to produce trans-free specialty fats, olein, stearin, and structured lipids.
Specialty Fats & Value-Added Processing
Engineered systems for the production of high-margin value-added derivatives from refining gums, fats, and confectionery lipid bases.
Turnkey Biodiesel Manufacturing Plants
State-of-the-art B100 biodiesel plants capable of processing high-FFA feedstocks, Used Cooking Oil, animal fats, and acid oils with >98% yield.
Bioethanol & Compressed Biogas (CBG) Plants
Turnkey grain-based distilleries with zero liquid discharge (ZLD), molecular sieve dehydration (MSDH), and CSTR anaerobic digester systems.
Custom-Engineered & Tailor-Made Equipment
In-house fabrication facilities certified for ASME, TEMA, and IS code compliance, manufacturing critical process equipment and skids.
In-House R&D & Pilot-Scale Validation
Dedicated research laboratories and pilot plant facilities to analyze customer feedstocks, validate custom process parameters, and optimize product yields.